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Experiments / Batch 59

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6/3/26 · also written as Batch NO-59 · Byk 9076 · Batch NO-59.
Aim

Handwritten lab-note for a BYK 9076 analogue batch (9076 Exp 48-60 series): Step-I phosphate ester of the polyol with P2O5, Step-II acylate/acrylate intermediate from SP-18 (or Lupasol G-20) with 2-ethyl hexyl acrylate/acylate, Step-III neutralisation of the phosphate ester with the acylate intermediate.

Observations

Step I: Yellowish, turbidity Mass, AV - 56.2, Mono - 15%, Diacid - 71%, Free Acid - 0.31%. Step II: TU - 34, Yellow turbid mass, TU - 15.8. Step III: No clarity, Turbidity, Foaming, Yellowish Mass, AV - 43.2, Amine - 24.2. Charged LUB 1010 - 300gm Feed of P2O5 - 15gm / over 20min. / raised temp Yellowish / turbidity Mass. AV - 56.2, Mono - 15%, Diacid - 71%, Free Acid - 0.31% 8p-18 charged Feed of (2-ethyl hexyl Acylate + AIBN) mix over 3 hrs. TU - 34 / Yellow turbid mass TU - 15.8 / Cool to RT changed - Acylate Intermediate Feed of phosphate Ester Over - 15 min. / No clarity, Turbidity / Foaming, Yellowish Mass., AV - 43.2, Amine - 24.2

Procedure summary

Step I: Phosphate ester synthesis. Step II: Acylate intermediate synthesis with AIBN. Step III: Neutralization.

Raw materials
MaterialQtyRole
Macrolub LUB 1010, Be-12PO-10EO, 942.22 / 59.54 ×2300 gmreactant
P2O5 ×215 gmreactant
Epimine 8p-1850 gmreactant
2-ethyl hexyl Acylate ×2116.6 gmreactant
AIBN - 0.1% ×20.16 gmcatalyst
Phosphate Ester (Step-I)85 gmreactant
Acylate Intermediate (Step-II)15 gmreactant
Reaction conditions (optimized)
atmosphere: N2other: Step I: RT-50 to 77-78°C; Step II: 77-78 to 78-81°C; Step III: 55-59 to 55-58°C
Process
Step Conditions Charged What happened Results
Step 1
Step- I Phosphate ester
9076 Exp 48-60_1.pdf
Step 2
Step- II Acylate Intermediate
9076 Exp 48-60_1.pdf · 9076 Exp 48-60_1.pdf
Sample unspecified sample
AV - 56.2
Mono - 15%
Diacid - 71%
Free Acid - 0.31%
TU - 34
TU - 15.8
AV - 43.2
Amine - 24.2
Where this record comes from
9076 Exp 48-60_1.pdf — handwritten notebook (primary source) · linked by a person
Something wrong on this page? Record a correction
Your correction is permanent: it survives every re-extraction and the field can no longer be changed by the system.
Field-by-field provenance (20 fields) — for auditors
2 extraction fragments · merged 2026-08-25 · 0 human-validated fields
Fix a wrong or missing extraction side-by-side with the original: qwen-extract--9076-exp-48-60-1--batch-59 qwen-extract--9076-exp-48-60_1--batch-no-59
FieldSourceExtractorConf.
date9076 Exp 48-60_1.pdf Page 25-26 qwen-tasks/extract-fragment.md@direct-v1high
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conditions.atmosphere9076 Exp 48-60_1.pdf Page 25-26 qwen-tasks/extract-fragment.md@direct-v1high
materials[0]9076 Exp 48-60_1.pdf Page 25-26 qwen-tasks/extract-fragment.md@direct-v1high
materials[1]9076 Exp 48-60_1.pdf Page 25-26 qwen-tasks/extract-fragment.md@direct-v1high
materials[2]9076 Exp 48-60_1.pdf Page 25-26 qwen-tasks/extract-fragment.md@direct-v1high
materials[3]9076 Exp 48-60_1.pdf Page 25-26 qwen-tasks/extract-fragment.md@direct-v1high
materials[4]9076 Exp 48-60_1.pdf Page 25-26 qwen-tasks/extract-fragment.md@direct-v1high
procedure_summary9076 Exp 48-60_1.pdf Page 25-26 qwen-tasks/extract-fragment.md@direct-v1high
observations9076 Exp 48-60_1.pdf pages 23-24 qwen-tasks/extract-fragment.md@unversionedhigh
materials[5]9076 Exp 48-60_1.pdf pages 23-24 qwen-tasks/extract-fragment.md@unversionedmedium
materials[6]9076 Exp 48-60_1.pdf pages 23-24 qwen-tasks/extract-fragment.md@unversionedmedium
materials[7]9076 Exp 48-60_1.pdf pages 23-24 qwen-tasks/extract-fragment.md@unversionedmedium
materials[8]9076 Exp 48-60_1.pdf pages 23-24 qwen-tasks/extract-fragment.md@unversionedmedium
materials[9]9076 Exp 48-60_1.pdf pages 23-24 qwen-tasks/extract-fragment.md@unversionedmedium
materials[10]9076 Exp 48-60_1.pdf pages 23-24 qwen-tasks/extract-fragment.md@unversionedmedium
process_steps[0]9076 Exp 48-60_1.pdf pages 23-24 qwen-tasks/extract-fragment.md@unversionedmedium
process_steps[1]9076 Exp 48-60_1.pdf pages 23-24 qwen-tasks/extract-fragment.md@unversionedmedium
process_steps[2]9076 Exp 48-60_1.pdf pages 23-24 qwen-tasks/extract-fragment.md@unversionedmedium
samples[0]9076 Exp 48-60_1.pdf pages 23-24 qwen-tasks/extract-fragment.md@unversionedhigh
Raw record JSON
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      "role": "handwritten_notes",
      "link_basis": "human link (exp-9076-059)",
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    }
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  "validation": {
    "validated_fields": {},
    "corrections_applied": []
  },
  "date": "6/3/26",
  "aim": "Handwritten lab-note for a BYK 9076 analogue batch (9076 Exp 48-60 series): Step-I phosphate ester of the polyol with P2O5, Step-II acylate/acrylate intermediate from SP-18 (or Lupasol G-20) with 2-ethyl hexyl acrylate/acylate, Step-III neutralisation of the phosphate ester with the acylate intermediate.",
  "conditions": {
    "atmosphere": "N2",
    "other": "Step I: RT-50 to 77-78°C; Step II: 77-78 to 78-81°C; Step III: 55-59 to 55-58°C"
  },
  "materials": [
    {
      "name": "Macrolub LUB 1010",
      "quantity": "300",
      "unit": "gm",
      "role": "reactant",
      "notes": "Be-12PO-10EO, 942.22 / 59.54"
    },
    {
      "name": "P2O5",
      "quantity": "15",
      "unit": "gm",
      "role": "reactant"
    },
    {
      "name": "Epimine 8p-18",
      "quantity": "50",
      "unit": "gm",
      "role": "reactant"
    },
    {
      "name": "2-ethyl hexyl Acylate",
      "quantity": "116.6",
      "unit": "gm",
      "role": "reactant"
    },
    {
      "name": "AIBN",
      "quantity": "0.16",
      "unit": "gm",
      "role": "catalyst",
      "notes": "0.1%"
    },
    {
      "name": "Macrolub LUB 1010, Be-12PO-10EO, 942.22 / 59.54",
      "quantity": "300",
      "unit": "gm",
      "molecular_weight": "942.22",
      "role": "reactant"
    },
    {
      "name": "P2O5",
      "quantity": "15",
      "unit": "gm",
      "molecular_weight": "141.94",
      "role": "reactant"
    },
    {
      "name": "2-ethyl hexyl Acylate",
      "quantity": "116.6",
      "unit": "gm",
      "molecular_weight": "184.27",
      "role": "reactant"
    },
    {
      "name": "AIBN - 0.1%",
      "quantity": "0.16",
      "unit": "gm",
      "role": "reactant"
    },
    {
      "name": "Phosphate Ester (Step-I)",
      "quantity": "85",
      "unit": "gm",
      "percentage": "85",
      "role": "reactant"
    },
    {
      "name": "Acylate Intermediate (Step-II)",
      "quantity": "15",
      "unit": "gm",
      "percentage": "15.1",
      "role": "reactant"
    }
  ],
  "procedure_summary": "Step I: Phosphate ester synthesis. Step II: Acylate intermediate synthesis with AIBN. Step III: Neutralization.",
  "observations": "Step I: Yellowish, turbidity Mass, AV - 56.2, Mono - 15%, Diacid - 71%, Free Acid - 0.31%.\nStep II: TU - 34, Yellow turbid mass, TU - 15.8.\nStep III: No clarity, Turbidity, Foaming, Yellowish Mass, AV - 43.2, Amine - 24.2.\n\nCharged LUB 1010 - 300gm\nFeed of P2O5 - 15gm / over 20min. / raised temp\nYellowish / turbidity Mass. AV - 56.2, Mono - 15%, Diacid - 71%, Free Acid - 0.31%\n8p-18 charged\nFeed of (2-ethyl hexyl Acylate + AIBN) mix over 3 hrs.\nTU - 34 / Yellow turbid mass\nTU - 15.8 / Cool to RT\nchanged - Acylate Intermediate\nFeed of phosphate Ester\nOver - 15 min. / No clarity, Turbidity / Foaming, Yellowish Mass., AV - 43.2, Amine - 24.2",
  "process_steps": [
    {
      "name": "Step- I Phosphate ester",
      "process": [
        {
          "time": "0.5",
          "temperature": "RT-50 / N2",
          "observation": "Charged LUB 1010 - 300gm"
        },
        {
          "time": "1.5",
          "temperature": "RT-75 / N2",
          "observation": "Feed of P2O5 - 15gm / over 20min. / raised temp"
        },
        {
          "time": "2.5",
          "temperature": "77-78 / N2",
          "observation": "Yellowish / turbidity Mass. AV - 56.2, Mono - 15%, Diacid - 71%, Free Acid - 0.31%"
        }
      ],
      "measurements": [
        {
          "verbatim": "AV - 56.2"
        },
        {
          "verbatim": "Mono - 15%"
        },
        {
          "verbatim": "Diacid - 71%"
        },
        {
          "verbatim": "Free Acid - 0.31%"
        }
      ],
      "step": 1
    },
    {
      "name": "Step- II Acylate Intermediate",
      "process": [
        {
          "time": "0.5",
          "temperature": "77-78 / N2",
          "observation": "8p-18 charged"
        },
        {
          "time": "1.5",
          "temperature": "78-81 / N2",
          "observation": "Feed of (2-ethyl hexyl Acylate + AIBN) mix over 3 hrs."
        },
        {
          "time": "4 hrs.",
          "temperature": "78-81 / N2",
          "observation": "TU - 34 / Yellow turbid mass"
        },
        {
          "time": "3.1 hrs",
          "temperature": "78-81 / N2",
          "observation": "TU - 15.8 / Cool to RT"
        }
      ],
      "measurements": [
        {
          "verbatim": "TU - 34"
        },
        {
          "verbatim": "TU - 15.8"
        }
      ],
      "step": 2
    },
    {
      "name": "Step-II Neutralisation",
      "process": [
        {
          "time": "0.5",
          "temperature": "55-59 / N2",
          "observation": "changed - Acylate Intermediate"
        },
        {
          "time": "1.5",
          "temperature": "55-59 / N2",
          "observation": "Feed of phosphate Ester"
        },
        {
          "time": "1.5 hrs.",
          "temperature": "55-58 / N2",
          "observation": "Over - 15 min. / No clarity, Turbidity / Foaming, Yellowish Mass., AV - 43.2, Amine - 24.2"
        }
      ],
      "measurements": [
        {
          "verbatim": "AV - 43.2"
        },
        {
          "verbatim": "Amine - 24.2"
        }
      ],
      "step": 2
    }
  ],
  "samples": [
    {
      "id": "Batch NO-59.",
      "analytical": [
        {
          "verbatim": "AV - 56.2"
        },
        {
          "verbatim": "Mono - 15%"
        },
        {
          "verbatim": "Diacid - 71%"
        },
        {
          "verbatim": "Free Acid - 0.31%"
        },
        {
          "verbatim": "TU - 34"
        },
        {
          "verbatim": "TU - 15.8"
        },
        {
          "verbatim": "AV - 43.2"
        },
        {
          "verbatim": "Amine - 24.2"
        }
      ],
      "sample_id": "unspecified sample"
    }
  ]
}