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22/12/25 · also written as S 9076 # 52 · Batch-52 · ByK 9076
Aim

Handwritten lab-note for a BYK 9076 analogue batch (9076 Exp 48-60 series): Step-I phosphate ester of the polyol with P2O5, Step-II acylate/acrylate intermediate from SP-18 (or Lupasol G-20) with 2-ethyl hexyl acrylate/acylate, Step-III neutralisation of the phosphate ester with the acylate intermediate.

Observations

Step-I: slight turbidity, yellow texture Step-II: Turbidity, yellow texture; IV 24.26 at 7 hrs; IV 24 after extra Sp-18 Neutralisation: found Turbidity, then More clarity Step I: Slight turbidity, yellow texture, AV - 51.7, AV - 42.5, Monomer - 331, Dioxane - 101, Free Data 0.2 hr. Step II: Turbidity, yellow texture, IV - 24.26, IV - 24. Step III: Found Turbidity, More clarity, AV - 37, Amine - 30, SAP - 53. 100 gm LUB 1010 charged & feed of P205 complete over 10 min. @ RT. dispersion of P205 slow slight turbidity yellow texture. AV - 51.7 added, 25 gm LUB 1010 added. Sp-18 - 77.6 gm + charged / Feed of 2-ethyl Acylate over 2 hrs - Turbidity / yellow texture (continued feed) IV - 24.26 Added Sp-18 - 10 gm, IV - 24 / Cool to R. Charged Acylate 15gm, ON / feed of Phosphate Ester - 85gm over 20min / found Turbidity More clarity, AV - 37 / Amine - 30, SAP - 53

Procedure summary

Step-I: Charged LUB 1010 (100 gm) & fed P2O5 (4.8 gm) over 10 min at RT/N2, dispersion 1 hr at 77-78°C/N2, 2 hrs at 75-80°C/N2, then 1.5 hrs; added 25 gm LUB 1010. Step-II: Charged Sp-18 (77.6 gm) at 78-81°C/N2, fed 2-ethyl Acylate over 2 hrs (turbidity/yellow texture), 7 hrs IV-24.26, then added Sp-18 (10 gm) at 3.5 hrs, IV-24, cooled to RT. Neutralisation: Charged Acylate (15 gm) at 55-59°C/N2, fed Phosphate Ester (85 gm) over 20 min (found turbidity), held 3.5 hrs at 55-59°C/N2. Step I: Phosphate ester synthesis. Step II: Acylate intermediate synthesis with DBN catalyst. Step III: Neutralization.

Raw materials
MaterialQtyMol. wt.MolesRole
Vicasurf LUB 1010, BluePO, HV - 57.8, MW - 970.5 ×3125 gm970.50.128reactant
P2O5 ×34.8 gm141.940.0338reactant
Epimine Sp-1877.6 gm-
2 Ethyl hexyl Acylate ×2181 gmreactant
DBN Catalyst (0.2%) ×30.517 gm70%catalyst
Epimine Sp-18 ×287.6 gmreactant
phosphate Ester (Step-I)85 gmreactant
Acylate Intermediate (Step-II)15 gmreactant
Reaction conditions (optimized)
atmosphere: N2other: Step-I: RT-55 to 77-80°C; Step-II: 78-81°C; Neutralisation: 55-59°C; Step I: RT-55 to 75-80°C; Step II: 78-81 to 78-80°C; Step III: 55/59/42°C
Process
Step Conditions Charged What happened Results
Step 1
Step-I Phosphate Ester
9076 Exp 48-60_1.pdf
Step 2
Step-II Acylate Intermediate
9076 Exp 48-60_1.pdf
Step 3
step - III) Neutralisation.
9076 Exp 48-60_1.pdf
Sample S 9076 # 52
result Violet 23 (NC-PU ink)
ParameterThis sampleStandard (BYK 9076 Standard)
Viscosity 33 sec 29 sec
Gloss 60 69.4
Colour Strength 97-98.00% 1
Resolubility 4 4
Transparency Opaque Ref as std
APP DATA- BYK 9076 equivalent.xlsx
result Violet 27 (NC-PU ink)
ParameterThis sampleStandard (BYK 9076 Standard)
Viscosity 36 sec 34 sec
Gloss 7.2 7.8
Colour Strength 1 1
Resolubility 4 4
Transparency As per std Ref as Std
APP DATA- BYK 9076 equivalent.xlsx
result Black (NC-PU ink)
ParameterThis sampleStandard (BYK 9076 Standard)
Viscosity 48 sec 47 sec
Gloss 46.5 44.6
Colour Strength 1 1
Resolubility 3 4
Transparency As per std Ref as Std
APP DATA- BYK 9076 equivalent.xlsx
result Blue (NC-PU ink)
ParameterThis sampleStandard (BYK 9076 Standard)
Viscosity 35 sec 34 sec
Gloss 42.6 41.8
Colour Strength 1 1
Resolubility 3 4
Transparency As per std Ref as Std
APP DATA- BYK 9076 equivalent.xlsx
Sample unspecified sample
AV (Step-I) 51.7
AV (final Step-I) 42.5
Monomer 33.1
Dioxane 10.1
Free Data 0.2
IV (Step-II 7h) 24.26
IV (Step-II final) 24
AV (neutralisation) 37
Amine 30
SAP 53
AV - 42.5 / Monomer - 331.
Dioxane - 101.
Free Data 0.2 hr.
IV - 24.26
IV - 24
AV - 37
Amine - 30
SAP - 53
Where this record comes from
APP DATA- BYK 9076 equivalent.xlsx — application testing
9076 Exp 48-60_1.pdf — handwritten notebook (primary source)
Something wrong on this page? Record a correction
Your correction is permanent: it survives every re-extraction and the field can no longer be changed by the system.
Field-by-field provenance (26 fields) — for auditors
4 extraction fragments · merged 2026-08-25 · 0 human-validated fields
FieldSourceExtractorConf.
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  "samples": [
    {
      "sample_id": "S 9076 # 52",
      "application_tests": [
        {
          "test": "Violet 23",
          "system": "NC-PU ink",
          "conditions": "trial 30.12.2025",
          "result": "Viscosity: 33 sec; Gloss: 60; Colour Strength: 97-98.00%; Resolubility: 4; Transparency: Opaque",
          "vs_reference": "BYK 9076 Standard — Viscosity: 29 sec; Gloss: 69.4; Colour Strength: 1; Resolubility: 4; Transparency: Ref as std",
          "file": "docs/Application data Summary/APP DATA- BYK 9076 equivalent.xlsx"
        },
        {
          "test": "Violet 27",
          "system": "NC-PU ink",
          "conditions": "trial 30.12.2025",
          "result": "Viscosity: 36 sec; Gloss: 7.2; Colour Strength: 1; Resolubility: 4; Transparency: As per std",
          "vs_reference": "BYK 9076 Standard — Viscosity: 34 sec; Gloss: 7.8; Colour Strength: 1; Resolubility: 4; Transparency: Ref as Std",
          "file": "docs/Application data Summary/APP DATA- BYK 9076 equivalent.xlsx"
        },
        {
          "test": "Black",
          "system": "NC-PU ink",
          "conditions": "trial 30.12.2025",
          "result": "Viscosity: 48 sec; Gloss: 46.5; Colour Strength: 1; Resolubility: 3; Transparency: As per std",
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        {
          "test": "Blue",
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    {
      "alias": "Batch-52",
      "analytical": [
        {
          "technique": "AV (Step-I)",
          "value": "51.7"
        },
        {
          "technique": "AV (final Step-I)",
          "value": "42.5"
        },
        {
          "technique": "Monomer",
          "value": "33.1"
        },
        {
          "technique": "Dioxane",
          "value": "10.1"
        },
        {
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          "value": "0.2"
        },
        {
          "technique": "IV (Step-II 7h)",
          "value": "24.26"
        },
        {
          "technique": "IV (Step-II final)",
          "value": "24"
        },
        {
          "technique": "AV (neutralisation)",
          "value": "37"
        },
        {
          "technique": "Amine",
          "value": "30"
        },
        {
          "technique": "SAP",
          "value": "53"
        },
        {
          "verbatim": "AV - 42.5 / Monomer - 331."
        },
        {
          "verbatim": "Dioxane - 101."
        },
        {
          "verbatim": "Free Data 0.2 hr."
        },
        {
          "verbatim": "IV - 24.26"
        },
        {
          "verbatim": "IV - 24"
        },
        {
          "verbatim": "AV - 37"
        },
        {
          "verbatim": "Amine - 30"
        },
        {
          "verbatim": "SAP - 53"
        }
      ],
      "sample_id": "unspecified sample"
    }
  ],
  "date": "22/12/25",
  "aim": "Handwritten lab-note for a BYK 9076 analogue batch (9076 Exp 48-60 series): Step-I phosphate ester of the polyol with P2O5, Step-II acylate/acrylate intermediate from SP-18 (or Lupasol G-20) with 2-ethyl hexyl acrylate/acylate, Step-III neutralisation of the phosphate ester with the acylate intermediate.",
  "conditions": {
    "atmosphere": "N2",
    "other": "Step-I: RT-55 to 77-80°C; Step-II: 78-81°C; Neutralisation: 55-59°C; Step I: RT-55 to 75-80°C; Step II: 78-81 to 78-80°C; Step III: 55/59/42°C"
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  "materials": [
    {
      "name": "Vicasurf LUB 1010 / BluePO",
      "quantity": "125",
      "unit": "gm",
      "role": "unknown",
      "molecular_wt": "970.5",
      "moles": "0.128",
      "notes": "HV-57.8",
      "role_verbatim": "polyol"
    },
    {
      "name": "P2O5",
      "quantity": "4.8",
      "unit": "gm",
      "role": "unknown",
      "molecular_wt": "141.94",
      "moles": "0.0338",
      "role_verbatim": "phosphorylating agent"
    },
    {
      "name": "Epimine Sp-18",
      "quantity": "77.6",
      "unit": "gm",
      "role": "unknown",
      "notes": "initial charge; 10 gm added later",
      "role_verbatim": "amine"
    },
    {
      "name": "2 Ethyl hexyl Acylate",
      "quantity": "181",
      "unit": "gm",
      "role": "unknown",
      "role_verbatim": "acylating agent"
    },
    {
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      "unit": "gm",
      "role": "catalyst"
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      "unit": "gm",
      "role": "reactant"
    },
    {
      "name": "2 Ethyl hexyl Acylate",
      "quantity": "181",
      "unit": "gm",
      "role": "reactant"
    },
    {
      "name": "DBN Catalyst",
      "quantity": "0.517",
      "unit": "gm",
      "role": "catalyst",
      "notes": "0.2%"
    },
    {
      "name": "Vicasurf LUB 1010, BluePO, HV - 57.8, MW - 970.5",
      "quantity": "125",
      "unit": "gm",
      "molecular_weight": "970.5",
      "moles": "0.128",
      "role": "reactant"
    },
    {
      "name": "P205",
      "quantity": "4.8",
      "unit": "gm",
      "molecular_weight": "141.94",
      "moles": "0.0338",
      "role": "reactant"
    },
    {
      "name": "Epimine Sp-18",
      "quantity": "87.6",
      "unit": "gm",
      "percentage": "30%",
      "role": "reactant"
    },
    {
      "name": "DBN Catalyst (0.2%)",
      "quantity": "0.517",
      "unit": "gm",
      "molecular_weight": "184.27",
      "moles": "70%",
      "role": "reactant"
    },
    {
      "name": "phosphate Ester (Step-I)",
      "quantity": "85",
      "unit": "gm",
      "percentage": "85%.",
      "role": "reactant"
    },
    {
      "name": "Acylate Intermediate (Step-II)",
      "quantity": "15",
      "unit": "gm",
      "percentage": "15%.",
      "role": "reactant"
    }
  ],
  "procedure_summary": "Step-I: Charged LUB 1010 (100 gm) & fed P2O5 (4.8 gm) over 10 min at RT/N2, dispersion 1 hr at 77-78°C/N2, 2 hrs at 75-80°C/N2, then 1.5 hrs; added 25 gm LUB 1010. Step-II: Charged Sp-18 (77.6 gm) at 78-81°C/N2, fed 2-ethyl Acylate over 2 hrs (turbidity/yellow texture), 7 hrs IV-24.26, then added Sp-18 (10 gm) at 3.5 hrs, IV-24, cooled to RT. Neutralisation: Charged Acylate (15 gm) at 55-59°C/N2, fed Phosphate Ester (85 gm) over 20 min (found turbidity), held 3.5 hrs at 55-59°C/N2.\n\nStep I: Phosphate ester synthesis. Step II: Acylate intermediate synthesis with DBN catalyst. Step III: Neutralization.",
  "observations": "Step-I: slight turbidity, yellow texture\nStep-II: Turbidity, yellow texture; IV 24.26 at 7 hrs; IV 24 after extra Sp-18\nNeutralisation: found Turbidity, then More clarity\n\nStep I: Slight turbidity, yellow texture, AV - 51.7, AV - 42.5, Monomer - 331, Dioxane - 101, Free Data 0.2 hr.\nStep II: Turbidity, yellow texture, IV - 24.26, IV - 24.\nStep III: Found Turbidity, More clarity, AV - 37, Amine - 30, SAP - 53.\n\n100 gm LUB 1010 charged & feed of P205 complete over 10 min. @ RT.\ndispersion of P205 slow\nslight turbidity\nyellow texture. AV - 51.7 added, 25 gm LUB 1010 added.\nSp-18 - 77.6 gm + charged / Feed of 2-ethyl Acylate over 2 hrs - Turbidity / yellow texture\n(continued feed)\nIV - 24.26\nAdded Sp-18 - 10 gm, IV - 24 / Cool to R.\nCharged Acylate 15gm, ON / feed of Phosphate Ester - 85gm over 20min / found Turbidity\nMore clarity, AV - 37 / Amine - 30, SAP - 53",
  "process_steps": [
    {
      "name": "Step-I Phosphate Ester",
      "process": [
        {
          "time": "0.2 hrs",
          "temperature": "RT-55 / N2",
          "observation": "100 gm LUB 1010 charged & feed of P205 complete over 10 min. @ RT."
        },
        {
          "time": "1 hrs.",
          "temperature": "77-78 / N2",
          "observation": "dispersion of P205 slow"
        },
        {
          "time": "2 hrs",
          "temperature": "75-80 / N2",
          "observation": "slight turbidity"
        },
        {
          "time": "1.5 hrs.",
          "temperature": "75-80 / N2",
          "observation": "yellow texture. AV - 51.7 added, 25 gm LUB 1010 added."
        }
      ],
      "measurements": [
        {
          "verbatim": "AV - 42.5 / Monomer - 331."
        },
        {
          "verbatim": "Dioxane - 101."
        },
        {
          "verbatim": "Free Data 0.2 hr."
        }
      ],
      "step": 1
    },
    {
      "name": "Step-II Acylate Intermediate",
      "process": [
        {
          "time": "0.5",
          "temperature": "78-81 / N2",
          "observation": "Sp-18 - 77.6 gm + charged / Feed of 2-ethyl Acylate over 2 hrs - Turbidity / yellow texture"
        },
        {
          "time": "2 hrs",
          "temperature": "78-81 / N2",
          "observation": "(continued feed)"
        },
        {
          "time": "7 hrs",
          "temperature": "78-80 / N2",
          "observation": "IV - 24.26"
        },
        {
          "time": "3.5 hrs",
          "temperature": "78-81 / N2",
          "observation": "Added Sp-18 - 10 gm, IV - 24 / Cool to R."
        }
      ],
      "measurements": [
        {
          "verbatim": "IV - 24.26"
        },
        {
          "verbatim": "IV - 24"
        }
      ],
      "step": 2,
      "materials": {}
    },
    {
      "name": "step - III) Neutralisation.",
      "process": [
        {
          "time": "0.5",
          "temperature": "55/59/42",
          "observation": "Charged Acylate 15gm, ON / feed of Phosphate Ester - 85gm over 20min / found Turbidity"
        },
        {
          "time": "3.5",
          "temperature": "55/59/42",
          "observation": "More clarity, AV - 37 / Amine - 30, SAP - 53"
        }
      ],
      "measurements": [
        {
          "verbatim": "AV - 37"
        },
        {
          "verbatim": "Amine - 30"
        },
        {
          "verbatim": "SAP - 53"
        }
      ],
      "step": 3
    }
  ]
}